Comparing Materials in Air Cooler Production: ABS vs. PP vs. PC Explained

When considering air cooler production in today’s world, one of the most critical decisions manufacturers have to make, especially for larger volume OEM and ODM projects, is material selection. Different plastic materials impact an air cooler’s performance, aesthetics, durability, heat resistance, and production cost. In fact, ABS, PP, and PC are the most common materials used in today’s evaporative air cooler production.

This article will explain the properties, benefits, and downsides of ABS, PP, and PC. It will assist distributors, engineers, and purchasing teams in knowing what is best for their customers and markets.

What Role Does Material Play in Air Cooler Production?

In air cooler production, materials determine:

• Structural strength and overall durability
• Heat resistance and environmental performance
• Resistance to corrosion, impact, and long-term deformation
• Overall appearance and surface texture
• Product cost and market positioning

Therefore, choosing the correct material is essential for creating commercial-grade coolers, industrial air coolers, and retail household models.

ABS (Acrylonitrile Butadiene Styrene) – Strong and Premium Looking

Key Features

ABS is widely used in premium consumer electronics and high-grade appliances. In the air cooler industry, it is ideal for high-end evaporative air coolers due to its rigidity and superior finish.

Avantages

• Excellent surface gloss and premium aesthetics
• Strong impact resistance and structural stability
• Good heat resistance and long service life
• Suitable for mid-to-high-end models

Limites

• Higher cost compared to PP
• Slightly heavier
• Lower chemical resistance than PP

Best Used For

• High-end commercial air coolers
• Retail consumer coolers targeting premium markets
• Models requiring strong structure and long-term durability

PP (Polypropylene) – Lightweight, Cost-effective, and Chemical-resistant

Key Features

PP is one of the most widely used materials in Air Cooler Production, especially for mass manufacturing. It offers an excellent balance between affordability and performance.

Avantages

• Lightweight and easy to mold
• High chemical resistance—resistant to corrosion and moisture
• Cost-efficient for large-scale production
• Good toughness for everyday use

Limites

• Lower surface gloss than ABS
• Slightly lower impact resistance
• Heat resistance is moderate

Best Used For

• Household evaporative coolers
• Budget-friendly OEM/ODM models
• Large-quantity wholesale projects

PC (Polycarbonate) – Ultra-strong and Highly Heat-resistant

Key Features

PC stands out for its exceptional impact resistance and transparency. While more expensive, it offers unmatched durability.

Avantages

• Extremely strong and nearly unbreakable
• High heat and UV resistance
• Ideal for transparent water tanks or indicator parts
• Long-term stability in harsh environments

Limites

• Higher cost than ABS and PP
• Less commonly used for full air cooler shells
• Susceptible to scratches

Best Used For

• Transparent water tanks
• High-temperature commercial environments
• Components requiring high strength

Summary: ABS vs. PP vs. PC in Air Cooler Production

Choosing the ideal material depends on your target customers, project budget, and product positioning. Many OEM clients’ custom air cooler production combines materials, such as ABS body + PC water tank + PP internal parts, to balance cost and performance.

Why Material Choice Matters for OEM & ODM Buyers

For distributors, brand owners, and project contractors, selecting the right material means:

• Better long-term reliability
• Fewer maintenance and warranty issues
• Improved customer satisfaction
• Stronger market competitiveness
• Lower production and logistics costs

Partnering with an experienced manufacturer ensures material quality, consistency, and compliance with global certifications.

About Wanjiada – Top Evaporative Air Cooler Manufacturer Since 2001

Wanjiada is a top evaporative air cooler manufacturer specializing in air cooler production, OEM and ODM services. Since the year 2001, we have been one of the most established and professional manufacturers of Evaporative air coolers, air purifying fans, portable fans, heaters, and dryers in China. We develop our products to conform to the quality standards of 3C, CB, CE and RoHS standards.

With modern production lines, an experienced R&D team, and strict quality control, Wanjiada is the brand of choice for global construction projects, commercial spaces, retail brands, and importers.

Whether you are looking for an economical model of PP materials, a durable structure of ABS materials, or custom parts of PC materials, Wanjiada offers tailored solutions to fit your market!

FAQ

1. Which material is best for high-end commercial air coolers?

ABS is usually the best choice because it offers high strength, structural stability, and a premium appearance. For special-use environments, PC components can be added to improve durability.

2. Is PP suitable for large-scale OEM air cooler production?

Yes. PP is ideal for mass production due to its low cost, light weight, and ease of molding. Many OEM clients choose PP to achieve competitive retail prices.

3. When should PC be used in air coolers?

PC is most suitable for transparent water tanks, high-strength parts, or environments requiring superior heat resistance. It is less commonly used for entire cooler bodies due to its higher cost.

4. Can different materials be combined in one air cooler?

Absolutely. Many high-performance coolers use mixed materials—for example, ABS for the body, PP for internal components, and PC for the tank—to balance cost and durability.